Quality Control Laboratory
Testing Laboratory & Quality Assurance
Independent quality lab with ISO 9001 processes —every unit tested before shipment
Afarer operates a dedicated quality control laboratory that operates independently from production. Every batch of raw material and every finished SUP board passes through documented inspection protocols before release. Our QC team reports directly to management, ensuring impartial quality decisions.
- 100%
- Units pressure-tested
- Every chamber, every board
- 24 h
- Air retention test duration
- At 18.0 PSI rated pressure
- <5%
- Max allowed pressure drop
- Over 24-hour hold period
- AQL 2.5
- Major defect threshold
- Per ISO 2859 sampling
Raw Material Inspection
Every incoming batch of PVC, Hypalon, drop-stitch fabric, and hardware is tested before acceptance. Tensile strength (ASTM D751), tear resistance (ISO 4674), and UV resistance are verified. Non-conforming materials are quarantined and returned.
In-Process QC Checkpoints
Production operators perform self-inspection at each stage. QC auditors conduct random sampling throughout the shift. Weld peel tests are performed every 50 units. Dimensional checks happen every 20th panel.
48-Hour Air Retention Test
Every tube chamber is inflated to 18.0 PSI and held for 24 hours. Pressure sensors log continuously with temperature compensation. Any chamber exceeding 0.50 PSI pressure drop triggers automatic batch re-inspection.
Load & Balance Testing
Completed boards are tested at maximum rated capacity for stability, freeboard, and handling. Each board undergoes water testing before final inspection approval.
| Universal Testing Machine (tensile) | 5 kN, ASTM D751 compliant |
| Pressure Decay Tester | Multi-channel, 0–50 psi, datalogging |
| UV Weathering Chamber | ISO 4892, 1,000 h cycles |
| Thickness Gauge (digital) | 0.01 mm resolution |
| Peel Tester (weld) | Motorized, 50 N capacity |
| Temperature Chamber | -40 °C to +100 °C |
| Leak Detection Tank | 6 m × 2 m, illuminated |
Test Report Dossiers
Download the Actual Laboratory Test Reports
The same bilingual controlled records our quality team closes against — structure, methods, criteria and results, with confidential fields removed. Each dossier maps to one of the seven inspection gates.
IQC — Incoming Material Reports
Fabric, PVC roll, valve and component verification against the approved specification.
Download IQC reports (PDF)IPQC — In-Process & First Article Reports
First article and in-process inspection records against the locked revision.
Download IPQC reports (PDF)Air-Tightness — Pressure & Leak Records
100% seam leak detection, valve integrity and 24 h pressure-hold verification.
Download air-tightness reports (PDF)FQC — Final Board Test Reports
Final inspection against the approved sample — dimensions, cosmetics and fin-box.
Download FQC reports (PDF)PSI — Packing & Pre-Shipment Reports
Kit completeness, barcode grade, carton markings and drop-safety records.
Download PSI reports (PDF)Shipment Release & Traceability Dossier
Release authorization and batch traceability mapped to spec, artwork and BOM.
Download release reports (PDF)Complete Quality Dossier
One pack covering the whole documentation system — QIP, gate records, traceability and NCR control.
Download documentation pack (PDF)Audit the Lab Behind Your Order
The lab operates independently from production and reports directly to management. Review the test reports, visit the inspection standards, or request a live lab walkthrough during production planning.